Extraction Scale

The Extraction Scale is designed to continuously measure product flow, production rate, and extraction performance throughout the milling process. By providing real-time process data, it enables mill operators to monitor yield, optimize efficiency, and maintain consistent production performance.

The Extraction Scale is an advanced process monitoring and weighing system used in modern flour mills, semolina plants, and grain processing facilities. Installed at strategic points throughout the milling diagram, it continuously measures the quantity of material passing through the production line and provides accurate real-time data for process control and performance analysis.

In flour milling, extraction rate is one of the most important performance indicators. It directly reflects how efficiently the mill converts wheat into flour and valuable by-products. The Extraction Scale continuously monitors production flow and allows operators to calculate extraction percentages, production balances, and mill performance indicators with exceptional accuracy.

The system is fully integrated with plant automation platforms and can generate historical reports, production trends, and performance analyses. By continuously collecting operational data, it enables mill managers to identify process deviations, optimize machine settings, and improve overall plant efficiency. Real-time monitoring helps prevent production losses while supporting consistent product quality and stable mill operation.

OZAN Milling Extraction Scale solutions are engineered to provide precise weighing accuracy, intelligent process monitoring, and seamless integration with PLC and SCADA systems. Their robust design ensures dependable performance under continuous industrial operating conditions.

Working Principle

The product flows continuously through the weighing unit where high-precision load cells accurately measure the product flow. The collected data is transmitted to the automation system for real-time monitoring of extraction rates and production performance.

Key Features

  • High weighing accuracy
  • Continuous product measurement
  • Real-time data monitoring
  • Load cell technology
  • PLC integration
  • User-friendly operation
  • Low maintenance
  • Robust construction
  • Reliable performance
  • Long service life

Applications

  • Flour mills
  • Semolina mills
  • Grain processing plants
  • Production monitoring systems

Advantages

  • Provides accurate extraction monitoring
  • Improves production efficiency
  • Supports process optimization
  • Ensures consistent product quality
  • Reduces production losses
  • Fully compatible with automation systems